XYJ-8
Chaoying
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Our production line significantly enhances operational efficiency, capable of processing up to 15–20 rolls or cartons per minute depending on product specifications. By replacing labor-intensive manual packaging with a continuous automated workflow, factories can achieve an approximate 70% increase in productivity. This high-speed performance ensures that the packaging phase operates in sync with high-velocity carpet production lines, eliminating end-of-line bottlenecks.
Precision Hot Melt Gluing System
Equipped with imported high-pressure adhesive nozzles and a sophisticated sensor-guided delivery system, the line ensures millimetric precision in glue application. Compared to traditional methods, this technology reduces glue consumption by approximately 15–20% through precise adhesive volume control, while delivering a flawless seal every time. The specialized non-drip nozzles effectively prevent glue overflow and stringing, ensuring each roll wrap and carton maintains a clean, professional appearance while keeping both the machine and the factory floor free from adhesive contamination.
Superior Bond Strength for Heavy Loads
Unlike standard packaging tape, the hot melt adhesive used in this production line delivers a high-intensity industrial bond that withstands temperature fluctuations and humid environments. This is particularly critical for heavy-duty carpet products such as broadloom rolls, carpet tiles, and rubber-backed flooring — the structural integrity of each roll wrap and carton is preserved throughout international shipping and long-term storage. The reinforced seal effectively prevents accidental unwrapping and box bursts, significantly reducing the risk of product damage during transit and enhancing overall customer satisfaction.
Intelligent PLC Control & Fast Changeover
The entire system is managed through a user-friendly PLC touch screen interface, featuring smart product detection that automatically halts glue application when an empty carton or roll position is detected. This intelligent control effectively minimizes adhesive waste and operational errors. Additionally, the modular design supports rapid changeovers between different packaging formats — such as switching from rolled broadloom to boxed carpet tiles — offering the flexibility that makes this line an ideal choice for factories managing diverse carpet product portfolios and custom orders.
Long Strip | |
Workpiece length | 600—1860mm |
Workpiece width | 120—310mm |
Workpiece height | 40—80mm |
Total power | 29kW |
Option | Square carpets |
Final Products Pictures
Ideal for packaging heavy, rigid planks. The high-strength hot melt seal ensures that heavy cartons of Stone Plastic Composite (SPC) or PVC flooring remain securely closed even during rough handling and global logistics.
Wood Flooring Manufacturing
Perfectly suited for engineered and solid wood planks. The system's gentle material handling and precision sealing effectively prevent scratches or damage to high-value wood surfaces during the automated packaging process.
Elongated Carpet Roll Packaging
Optimized for the packaging of long-format carpet rolls. The precision wrapping and sealing maintain consistent roll shape and secure end-to-end coverage, preventing unwrapping, edge fraying, or deformation during transport and warehouse storage.
Large-Scale Export Production
Designed for carpet factories handling high-volume orders for international distributors. It delivers the refined, premium-quality branded finish demanded by high-end markets, while ensuring full compliance with global shipping safety standards.
Packaging
