This Full Automatic Flooring Production Line is a high-performance industrial system specifically engineered for the high-efficiency cutting and processing of decorative material boards such as LVT and PVC. Controlled by a sophisticated PLC program, the line achieves seamless integrative and ganged running, automating the entire workflow from raw board loading to final stacking. It integrates specialized modules, including an automatic suction loader, a circulatory conveyor cutting machine, and an intelligent palletizing system. Designed for large-scale manufacturing, this production line transforms raw materials into precisely cut planks or tiles with minimal human intervention, providing a stable and reliable solution for modern flooring and carpet factories.
The system features a state-of-the-art PLC program control system that realizes integrative and ganged running with a high degree of automation. By synchronizing the automatic sucking and loading board machine with the circulatory conveyor cutting unit, the line ensures a continuous, high-volume production rhythm. This intelligent automation maintains consistent product quality and operational stability across millions of production cycles.
• Significant Labor & Cost Savings
This production line is designed to replace traditional manual collecting and stacking methods with a high-precision automatic stacking machine. By automating the end-of-line logistics, it saves substantial labor costs and eliminates human error during the palletizing process. This shift to full automation enhances total working efficiency, allowing factories to achieve much higher throughput with a smaller, more specialized workforce.
• Comprehensive High-Performance Modules
The line is equipped with a full suite of specialized engineering modules, including an automatic elevator platform, inclined rollers feeding machine, and a dedicated waste collection machine. These components ensure that decorative boards are handled gently and precisely throughout the workflow, preventing material damage and ensuring a frictionless transition from initial loading to the final conveyor output.
• Intelligent & Versatile Palletizing
Supporting both horizontal and stacked board palletizing, the automated stacking machine offers flexible logistics solutions for various product types. Whether producing standard LVT planks or specialized carpet tiles, the system organizes finished products with millimetric accuracy. This creates neat, stable stacks ready for immediate packaging, significantly optimizing the organized flow of the factory floor.
Technical Parameters
Model
XYJ-3/120
XYJ-3/150
XYJ-3/200
XYJ-3/300
XYJ-3/400
Max.cutting force
1200kN(120Ton)
1500kN(150Ton)
2000kN(200Ton)
3000kN(300Ton)
4000kN(400Ton)
Range between the working tables
80—280mm
80—280mm
100—300mm
Conveyer belt width
1500mm
1500mm
1800mm
2000mm
Size of upper cutting board
1600*1100mm
1680*1100mm
1900*1100mm
2000*1100mm
2100*1100mm
Size of lower worktable
1600*1120mm
1680*1120mm
1900*1120mm
2000*1120mm
2100*1120mm
Main motor power
11kW
11kW
15kW
Total power
32.8kW
32.8kW
34.4kW
38.4kW
38.4kW
Product Uses
• Decorative Board Slicing
Primarily used for the high-precision cutting and slicing of various decorative material boards, including WPE, LVT, and SPC, into standardized planks or tiles for residential and commercial flooring applications.
• Resilient Carpet & Mat Processing
Ideally suited for the automatic loading and continuous die-cutting of resilient carpets and industrial mats, providing clean, burr-free edges and consistent dimensions for high-volume manufacturing.
• Automated Factory Palletizing
Perfect for large-scale manufacturing environments that require an automated, hands-free workflow for processing non-metallic sheets, from raw material suction to final palletizing ready for global distribution.
