This high-performance automatic production line is specifically engineered for the continuous cutting and processing of decorative material boards such as LVT and PVC. Integrating an advanced PLC program control system, the line automates the entire industrial workflow—from raw board loading to the final cutting stage. It features a sophisticated array of components, including automatic suction loading, circulatory conveyor feeding, and specialized overturning units to ensure a seamless "integrative and ganged" operation. By transforming raw materials into precisely sized pieces with minimal human intervention, this production line provides a robust and efficient solution for modern resilient flooring and carpet manufacturing facilities seeking peak productivity.
The entire production line operates under a sophisticated PLC program, realizing seamless integrative and ganged running between all specialized modules. This high level of automation ensures consistent production speeds and operational stability, allowing for 24/7 industrial performance with minimal oversight. By synchronizing feeding, rotating, and cutting, the system achieves a frictionless workflow that maximizes factory throughput while maintaining superior quality standards across millions of cycles.
By automating the most labor-intensive stages of board handling—including sucking, loading, and overturning—this production line significantly decreases operational overhead. It replaces manual handling with precise mechanical movements, enhancing overall working efficiency by over 40% compared to traditional semi-automatic methods. This transition to a highly automated environment allows manufacturers to achieve higher output with a smaller workforce, driving down long-term production costs and increasing profitability.
• Precision Multi-Stage Board Orientation
The system is equipped with advanced engineering modules such as the automatic overturning machine and the automatic rotating direction machine. These components ensure that WPE, LVT, or SPC boards are perfectly oriented before entering the cutting zone. This precision handling prevents material deformation and ensures that each piece is cut according to exact specifications, making it an ideal solution for flooring products that require tight tolerances and perfect edge alignment for interlocking systems.
To maintain a clean and highly productive factory environment, the line includes a dedicated waste collection machine alongside its circulatory conveyor belt feeding system. This allows for the immediate and automatic removal of material scrap during the continuous cutting process. By integrating waste management directly into the production flow, the line minimizes downtime associated with manual cleaning and ensures that the cutting and overturning units can operate at peak velocity without interruption.
Technical Parameters
Model
XYJ-3/120
XYJ-3/150
XYJ-3/200
XYJ-3/300
XYJ-3/400
Max.cutting force
1200kN(120Ton)
1500kN(150Ton)
2000kN(200Ton)
3000kN(300Ton)
4000kN(400Ton)
Range between the working tables
80—280mm
80—280mm
100—300mm
Conveyer belt width
1500mm
1500mm
1800mm
2000mm
Size of upper cutting board
1600*1100mm
1680*1100mm
1900*1100mm
2000*1100mm
2100*1100mm
Size of lower worktable
1600*1120mm
1680*1120mm
1900*1120mm
2000*1120mm
2100*1120mm
Main motor power
11kW
11kW
15kW
Total power
21.1kW
21.1kW
21.9kW
25.1kW
25.9kW
Product Uses
• Decorative Board Slicing & Cutting
Primarily used for the high-precision cutting and slicing of various decorative material boards, including WPE, LVT, and SPC, into standardized planks or tiles. It is the industry standard for manufacturers producing resilient flooring where dimensional accuracy and edge quality are critical for commercial and residential applications.
• Continuous Carpet & Mat Manufacturing
Perfectly suited for the automatic loading and high-speed continuous die-cutting of resilient carpets and industrial mats. The circulatory conveyor system ensures that large sheets are processed into standardized pieces with clean, burr-free edges and perfect repeatability for large-scale batches.
• Large-Scale Factory Automation Projects
Ideal for factory-scale production lines requiring a "hands-free" approach to material handling. Its ability to flip, rotate, and feed boards automatically makes it suitable for complex industrial workflows where high throughput and low labor dependency are the core operational priorities.
